Yes, another damn guitar build!

Discussion in 'Lounge' started by beerbelly, Oct 31, 2023.

  1. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    It’s a "close-ish" copy of a guitar from the late 50’s-early 60’s, a Danelectro 59DC. Danelectro had been making cheap guitar amplifiers for Sears and Montgomery Wards catalogs, and the two of them asked Danelectro if they could also supply electric guitars to go with them. Danelectro said “sure”, and produced a guitar as cheaply & efficiently as they could- plywood inner core with masonite front & back:

    100_0584.jpeg
    So I headed to the local Home Depot to pick up some 3/4" plywood and 1/8" masonite and started cutting & pasting on a full size drawing and had it printed out:

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    Mine's gonna have a whammy, 'cuz every guitar needs one; here's a mockup with a vintage NOS Japanese whammy I found:

    IMG_2774.JPG mock up wu=ith trem.JPG
    I use unfinished "paddle" necks that allow me to carve my own headstock shape; here's what I did:

    Screen Shot 2023-10-21 at 4.03.38 PM.png 20231025_160301.jpg

    After some amber-tinted lacquer on the neck, I thought some Rustoleum Hammered Copper would look nice for the body with the neck:

    IMG_2798.JPG

    Totally new method of construction for me, but still a fun learning experience. Anyone here ever had a Dano?
     
    Jeff B, LSChero, MarkB and 1 other person like this.
  2. plumcolr

    plumcolr In Maximum Overdrive SILVER MEMBER

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    I worked for them about 1960. First job, for the Christmas rush. They actually made some that maybe not Fender-like, didn't sound terrible. I think the cheapie sold for $39,95 at Sears.
     
  3. plumcolr

    plumcolr In Maximum Overdrive SILVER MEMBER

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    PS: the neck below the fret board had 2 slots with mill steel bars in them, maybe a quarter by a half. Buck and a quarter an hour and a free turkey at thanksgiving. Thanks for the memory.
     
  4. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Cool story. I've read about the 'steel reinforced neck', rather than a truss rod. Pretty clever guy that Nathan Daniel.

    Screen Shot 2023-11-03 at 1.19.17 PM.png
     
  5. handy_andy_cv64

    handy_andy_cv64 In Maximum Overdrive SILVER MEMBER

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    There's a couple things about various electric guitars, solid vs. hollow bodies in particular, that begs one question: how much of an electric guitar's body assists in amplifying notes, if at all?
     
  6. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    That's essentially the function of the top on an acoustic guitar, a soundboard that moves air, amplifying the sound of the vibrating strings within the hollow body, expelling it though the sound hole. Not so much on a solid body electric; the pickups and the amplifier do the amplification of the strings movements within a magnetic field. This Danelectro could technically be called a semi-hollow based on it's unique construction, but it doesn't have any sound hole or f-holes for air to escape, so it's basically a solid body.
    Most believe the type of wood on an electric also plays a part in tone, and I would say that's true; an all maple guitar will sound much brighter than a mahogany one.
     
  7. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Progress today:

    20231106_105808.jpg 20231106_110232.jpg 20231106_110507.jpg

    And a loose mock up; starting to look like the real deal, plus a whammy (!):

    20231106_132311.jpg

    D59O-COP-3741645457.jpeg
     
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  8. RancheroRandy

    RancheroRandy In Maximum Overdrive

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    Single coil pick-ups or humbuckers?
     
  9. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Low output single coils, like the original Danelectros.
     
  10. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Pickguard cut:

    20231107_105722.jpg
     
  11. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Body glued together, edges rounded over, mocked up to check neck alignment, primed, pickguard drilled for controls, and first couple coats of hammered copper color on.

    IMG_2832.JPG IMG_2870.JPG IMG_2894.JPG IMG_2927.JPG

    I'm toying with this idea for the headstock; thoughts?

    IMG_2929.JPG
     
    Jeff B, MarkB, Kiwirancher and 2 others like this.
  12. handy_andy_cv64

    handy_andy_cv64 In Maximum Overdrive SILVER MEMBER

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    Oh, most definitely! Especially if the guitar has a 'coppery' tone to it's play.
     
  13. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Another progress mock up. I'm loving the look of this hammered finish, and no wet sanding! I had to figure out a way to keep the body horizontal when painting, as I got a couple of runs while I was painting when hanging it. I also ordered some vinyl edge trim; that's how the factory covered the edges to hide seams.

    IMG_2931.JPG

    IMG_2939.JPG IMG_2938.JPG IMG_2943.JPG s-l1600 copy 2.jpg
     
  14. pmrphil

    pmrphil In Maximum Overdrive GOLD MEMBER

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    Love the "hammered" look, I used that stuff on the rear in my Sprint.
     
  15. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    I'm not sure "hammered" and "rear" should be used in polite company....:oops:
     
  16. pmrphil

    pmrphil In Maximum Overdrive GOLD MEMBER

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    SIR !! I resent the implication that I may be (or have been) polite ! :D :)
     
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  17. MarkB

    MarkB In Second Gear

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    Nice! I have a couple of original Dano pickups I need to put in something someday. I just don't have your talent for building.
     
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  18. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    On a Gibson guitar with 2 pickups, there’s a toggle switch with a plate that says which pickup you’re on- ‘Rhythm' for the neck pickup, and ‘Treble’ for the bridge pickup:

    les-paul-pickup-diagram-1-2442492448.jpeg

    On mine, the choice will be labeled differently:

    Screen Shot 2023-11-19 at 2.14.59 PM.png
     
  19. handy_andy_cv64

    handy_andy_cv64 In Maximum Overdrive SILVER MEMBER

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    So, will May Ann deliver bubbly notes, and Ginger deliver sultry tones?
     
  20. beerbelly

    beerbelly In Maximum Overdrive SILVER MEMBER

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    Edge binding tape installed:

    IMG_2954.JPG IMG_2950.JPG IMG_2959.JPG
     

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